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A precast concrete plant for the largest retirement community in the USA

Project information

Location:
USA

Customer product:
Solid walls / slabs
Insulated walls
Columns / Beams

Project description

Top Facts:

  • Automated pallet circulation plant
  • Products: Solid walls / slabs, Insulated exterior walls, Supplementary columns / pillars
  • Planning and realisation as general contractor
  • Total of 3 halls with an area of approximately 200 x 68 m
  • Plant capacity designed for 30 houses per week

In the first half of 2021, what is currently probably North America’s most modern pallet circulation plant for the production of precast concrete elements for residential housing started operation in Florida. The Villages, one of the largest real estate developers in the United States, is setting a historic milestone by converting to precast concrete construction. Reymann Technik carried out the project as planner and general contractor - the largest in the company‘s history. The project was implemented in close coordination with the customer and its architects, as well as the appointed machinery suppliers. The plant went into operation with Phase 1 in the spring of 2021. The plant, located at Governor Rick Scott Industrial Park, is currently the most highly automated precast concrete production facility in North America. A further expansion phase 2 is already planned.

A special feature of the highly automated circulation system is the solution for cast-in windows including the glass segments. A special formwork solution ensure, that they are protected from dirt and damage throughout the entire production process. Customer support extends far beyond commissioning and includes extensive training and continuous support for production management in order to gradually achieve the targeted capacity and plant performance.

"WE WANT TO ENSURE THAT THE PROCESSES ARE DESIGNED IN SUCH A WAY THAT OUR CUSTOMER BENEFITS FROM SUCH AN INVESTMENT AS QUICKLY AS POSSIBLE AND IS ALSO SUCCESSFUL WITH IT IN THE LONG TERM."

Andreas Gewis, Director Reymann Technik


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