Project information
Location:
Germany
Customer product:
Solid Wall Plant
Project description
Performance RT: Planning
Plant capacity: 700 m² solid wall/shift
Hall: Area 5.600 m², Clearance 10,80 m
Personnel: 20 employees/shift (wall)
Plant concept:
• Solid wall 100 – 350 mm element height up to 1.200 mm
• 40 pallets L/W 13,5/4,35 m
• Fixed shuttering side adjustable to diffrent heights
• Magnet shuttering system flexible inside 25 mm-raster from 100 up to 350 mm
• Pre demoulding directly after smoothing, through this less shutterings are required
• 2 pallet lines for reinforcement
• 4 special stations placed on the curing chamber
• Tilting bypass station
• Curing chamber tunnel for 5 pallets, to generate a puffer (pre-curing before smoothing)
• Smoothing line with 2 helicopter leveling device working area for 4 pallets
• Inside the hall stacking and interim storage for precast elements
• Option: double wall
Project description
s demanded by the customer production capacity should increase up to 40 elements per day.
Realized capacity:
- 36 pallets
- 42 walls
- 870 m² walls
- 146 m³ concrete
- 20 employee
- 10 hours
Requirement of the customer a smoothed surface with high quality.
Conclusion:
Optimum production results with high quality and quantity are produced. The planned systems with curing tunnel, smoothing line, and demoulding after smoothing increases the efficiency considerably.
